High Frequency Aluminum PCB

High Frequency Aluminum PCB

Details
Our high frequency aluminum substrates utilize advanced material formulations—including ceramic-filled PTFE and hydrocarbon resin systems—to achieve exceptional electrical properties while leveraging aluminum's 1-2 W/m·K thermal conductivity for active heat spreading.
Category
Aluminum PCB
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Description
Technical Parameters

Product Overview

Our high frequency aluminum substrates utilize advanced material formulations-including ceramic-filled PTFE and hydrocarbon resin systems-to achieve exceptional electrical properties while leveraging aluminum's 1-2 W/m·K thermal conductivity for active heat spreading.

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Key Parameters

Parameter Detailed Specification
Layer Count Single/double/multi-layer
Base Material Aluminum Base
Copper Thickness 0.8mm - 3.0mm
Board Size (Max) 570mm × 1200mm
Copper Foil Type RTF/ED copper foill
Operating Temperature
-55°C to +150°C
Surface Finishes ENIG, Immersion Silver, OSP, HASL

 

Key Features

Thermal Dissipation
The aluminum core efficiently draws heat away from critical components, significantly lowering operating temperatures

High-Frequency Performance
The aluminum core eliminates hot spots and reduces component junction temperatures by 20-30°C in high-power RF applications.

Enhanced Mechanical Stability
our high-frequency variants maintain stable DK/Df characteristics across -55°C to +150°C temperature ranges.

Cost-Effective High-Volume Production

While initial tooling costs are higher than FR4, the integrated thermal solution reduces overall BOM costs by eliminating external heat sinks and thermal interface materials.

product-700-466

 

Advantages

Advantages Specification
Exceptional Heat Management Directly dissipates heat from high-power components like LEDs, RF amplifiers, and power converters
Enhanced Signal Integrity The low-loss dielectric material ensures that high-frequency signals are transmitted with minimal loss and distortion
Improved Product Longevity and Reliability The PCBs significantly extend the service life of both the board itself and the mounted components
Design Versatility Suitable for a wide range of applications, from high-power lighting to sophisticated RF systems, offering designers a reliable solution for complex thermal and electrical challenges
product-700-466

 

Applications

Field Application
Telecommunications & 5G Infrastructure 5G/6G Massive MIMO antenna arrays,Remote Radio Units (RRU) and Baseband Units,Small cell power amplifiers with integrated thermal management
Aerospace & Defense Phased array radar systems,Satellite communication transceivers,Electronic warfare (EW) jammers and receivers
Automotive Electronics 77GHz automotive radar for ADAS,LED headlight driver circuits with RF noise suppression,Electric vehicle battery management system (BMS) sensors
Industrial & Medical RF heating equipment for industrial processes,MRI RF coils requiring thermal stability,High-power laser diode drivers
product-700-466

 

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Manufacturing parameters Capabilities
Layers 1-4 layers standard
Base Material Aluminum core
Technology highlights Aluminum plates and high heat -conducting insulating materials, high thermal conductity, can be used as 8 layer hybrid aluminum substrate
Solder mask Green, red, yellow, blue, white, black, purple, matte black,matte green
Aluminum Standard, high performance, halogen free
Surface Finishes HASL; Lead-Free HASL; ENIG; ENEPIG; Immersion Silver; Immersion Tin; OSP.
Solder Mask Green, Purple, Blue, Red, Yellow, White, Black, custom colors
Copper weights(finished) 0.5 oz - 10.0 oz
Minimum track and gap 0.075mm/ 0.075mm
Finish copper weight 1-10 oz
Maximum dimensions 610mm x 450mm; dependent upon laser dilling machine
Board thickness 0.4-3.2mm

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Applications

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Aerospace Field
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Automatic Electronics
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Communication Equipment
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Consumer Electronics
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Industrial Control
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Medical Devices
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